On the road again!

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The battery transplant is now complete and the MR2 is back on the road, thanks to seven long hours of work on Saturday by some dedicated students.  Re-wiring the Orion BMS took a lot of time and patience (and a call to their ever-helpful customer support line), but it is now working to equalize our new battery pack.  There are still some final details to attend to, but now our attention can shift to the Volkswagen and preparing for the EV challenge.  Check out the pictures of our progress.
Drilling out holes for the battery straps.

The front box, ready to go back in!
Moving the bug out of the way, so the MR2 can get on the lift.Since the new cells are smaller, we need new holes for the battery cables.
The back box is almost finished...
Everything is in place up front.

Another Busy Week in the Shop

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This week has been rather hectic in the shop.  We have run some cables and repaired the parking brake in the Volkswagen, and are modifying the motor, coupler and adapter plate to make everything fit.  In the MR2 we have removed the old Thunderskycell and are modifying the battery boxes to accept the smaller, yet more energy dense cells.  We will then have to do a rewire of the Battery Management System (BMS) before the car can get back on the road.
Also, we received a very generous donation this week from one of our sponsors, Atlantic Tool and Die!
David cutting apart the clutch disk to use in the coupler.
Ryan using the shop vacuum to pull cable through the heater channels.
Hunter removing the Thundersky cells from the trunk of the MR2.
Corey and Ryan working on the parking brake in the Bug.
Dillon grinding off the auxiliary output shaft on the motor so it will fit in the back of the VW.